Big jobs are nothing new for the Projects Division at Pantex, and the award-winning installation of a new high explosives (HE) vertical turret lathe definitely qualifies as a big job, starting with the 10-ton weight of the machine itself.
Throw in the multi-ton blast wall that had to be craned out of the way, installation of all-new utilities and a greatly compressed timeline, and it becomes clear why completing the project on time and under budget earned a Project of the Year Award from the Amarillo chapter of the Project Management Institute (PMI).
“There were things about this project that were tough, but it was a good project,” said Marvin Moreland, project manager. “Everybody knew it had to be done right and on time, so everybody pitched in to make it happen. It was a real team effort.”
Moreland and his 14-person-team joined with a crew of experts to bring in the $2.1 million project 50 days ahead of schedule and $145,000 under budget – a significant accomplishment given the critical need to install the project to meet increased production goals.
“They saved the day for us,” said Greg Lehnick, logistics section manager for HE Manufacturing. “There were a lot of obstacles to doing something like this, but they got it done, and that allowed us to meet the customer’s expectations.”
The massive lathe is nearly identical to several others in use at Pantex, but this particular piece of equipment had not been manufactured since the 1980s, when the other lathes were installed and the building was constructed around them. Getting a lathe into an existing bay required a 25-ton-crane, removal of a blast wall and a team of about a dozen lifting experts. Once the lathe was in the bay, all of the utilities and fire suppression systems had to be modernized.
The lathes are used to machine HE parts for use in weapon life extension programs at Pantex. The lathe’s massive size belies its sophistication, which allows it to machine parts to tolerances down to a thousandth of an inch. The entire process is so sensitive that the ambient temperature must be controlled to within a couple of degrees lest thermal expansion throw off the accuracy.
Moreland and his team members submitted their project to the newly-formed chapter of PMI in Amarillo, which chose it as Project of the Year. The real reward, however, comes in allowing Pantex to meet its production goals and accomplish its critical national security mission.
“Marvin and his team deserve congratulations for the hard work they put in to make this happen,” said Dennis Huddleston, manager of the Projects Division at Pantex. “Their success demonstrates the dedication all Pantexans have to getting the job done right.”
About the photos:
Joel Ramos, an engineering technician at Pantex, works with the lathe. The lathe is used to machine high explosives parts for use in weapon life extension programs at Pantex.
NNSA field office managers from across the enterprise gathered in Kansas City last week for a federal field leadership team meeting. During the trip, they toured the new Kansas City Plant, which is more than 80 percent complete. Beginning in January 2013, KCP will begin the move from the Bannister Federal Complex to the new National Security Campus.
About the photo:
From left to right: John Woolery, President and General Manager B&W Pantex; Geoffrey Beausoleil, Sandia Field Office Manager; Steven Erhart, Nuclear Security Production Office Manager; Stephen Mellington, Nevada Field Office Manager; Bill Jackson, meeting coordinator; Rick Lavelock, Kansas City Plant, Transformation Leader; Mark Holecek, Kansas City Field Office Manager; Michael Lemke, Associate Principal Deputy Administrator and Associate Administrator for Infrastructure and Operations; Douglas Dearolph, Savannah River Field Office Manager; Kimberly Davis, Livermore Field Office Manager; Kevin Smith, Los Alamos Field Office Manager; and Dana Hunter, NNSA’s Field Office Liaison.
Representatives from NNSA's Sandia Site Office recently hosted the NNSA summer interns from the Albuquerque Complex and the Sandia Site Office on a tour of Sandia National Laboratories. The interns toured Sandia's Microsystems and Engineering Sciences Applications (MESA) facility and the Annular Core Research Reactor.
About the photos:
(Group photo) Anthony Torres, Michael Pitonzo, Nicholas Shaneyfelt, Matthew ‘David’ Conklin, Jennifer Slopek, Turner Adair, Dominique Rodriguez, Ashley Dyke, Richard Baca (NNSA Mentor for 2012 NNSA Intern Program), and Jordan Flynn.
NNSA Sandia Site Office Facility Representative Erwin Hoo hosts the NNSA Summer Interns on a tour of Sandia's Annular Core Research Reactor.
The NNSA Stewardship Science Graduate Fellowship (SSGF) annual fellows’ conference this week brought together its fellows, alumni, academic advisors and DOE laboratory and headquarters staff. Participants gathered to learn about current research in the areas of high energy density physics, nuclear science and materials under extreme conditions and hydrodynamics.
Now in its seventh year, five new fellows were recently welcomed into the program and participated in the annual conference. Each fellow is afforded the unique opportunity to complete a three-month practicum at one of the DOE's national defense laboratories. During the practicum experience, fellows are able to use some of the nation's largest and most sophisticated experimental and computational facilities to conduct their research.
Funded by NNSA and founded in 2006, the SSGF program is administered by the Krell Institute. The SSGF recognizes an ever-increasing demand for highly trained scientists in fields within science and engineering that are critical to stewardship science.
Read more about the conference.
About the photo:
Jennifer Shusterman, nuclear chemistry Ph.D. candidate at University of California, Berkeley, answers questions about her research.
Five individuals from NNSA’s national laboratories have been named recipients of the Presidential Early Career Awards for Scientists and Engineers, the highest honor bestowed by the United States Government on science and engineering professionals in the early stages of their independent research careers.
Among the 96 recipients announced by President Obama are: Jeffrey W. Banks and Heather Whitley, Lawrence Livermore National Laboratory; Amy J. Clarke, Los Alamos National Laboratory; and Stanley Atcitty and Daniel B. Sinars, Sandia National Laboratories.
The Presidential Early Career Awards for Scientists and Engineers embody the high priority the Obama Administration places on producing outstanding scientists and engineers to advance the Nation’s goals, tackle grand challenges and contribute to the American economy.
Read more about the awards.
Savannah River Site (SRS) Tritium Programs recently completed a project to design, build and relocate a new system for separating and capturing helium-3. This form of helium gas is primarily used in radiation detectors employed by the United States Department of Homeland Security to detect neutron activity from nuclear material.
Savannah River Nuclear Solutions, LLC, the management and operations contractor at SRS, is responsible for the recovery and management of helium-3 as one of its key missions for NNSA. The recovery system upgrade project paves the way for a larger initiative to maintain and modernize Tritium operations while reducing operational footprint and costs.
The Tritium Responsive Infrastructure Modifications initiative will leverage technology advancements, so that the large, aging and more expensive processes will move from Cold War-era facilities into newer, smaller and less expensive accommodations, thereby reducing operating expenses by $28 million annually.
Read more about the upgrade.
Construction crews prepare to pour concrete at the new High Explosives Pressing Facility (HEPF) project at Pantex this month. Workers have performed several major concrete pours on the site and are beginning to erect the walls of the 45,000-square-foot facility.
The HEPF project, which is being managed by the U.S. Army Corps of Engineers, is on budget and on schedule for completion in 2014. The project will combine the operations of half a dozen aging buildings into one state-of-the-art facility, greatly reducing the movement of high explosives at Pantex. Reduced movement benefits safety and also aids in production, as high explosives moves can restrict other plant operations.
NNSA Administrator Thomas D’Agostino yesterday awarded the first ever NNSA Science and Technology Excellence Award to Dr. Michel McCoy from Lawrence Livermore National Laboratory for his groundbreaking computer science research and leadership with the Advanced Simulation and Computing program.
The newly-established NNSA Science and Technology Excellence Award is the highest level of recognition for science and technology achievement in NNSA. It recognizes accomplishment that can include vision, leadership, innovation and intellectual contributions. The award is intended to draw attention to the remarkable scientific and technological successes that are achieved by the researchers that support the NNSA mission, and will be awarded at the sole discretion of the administrator.
"Dr. McCoy’s groundbreaking work in the field of computer science and his commitment to the Advanced Simulation and Computing program is unmatched,” said D’Agostino. “The award presented to Dr. McCoy represents our deep commitment to the science and technology that serves the breadth of our national security missions. His leadership, ingenuity and dedication not only helped NNSA’s Sequoia supercomputer become the fastest supercomputer in the world, but also led to discoveries that will define our work for decades to come. We are fortunate to have dedicated professionals like Dr. McCoy who are truly leaders in their fields, and I am proud to have him part of our enterprise.”
Read more about the NNSA Science and Technology Excellence Award.
About the photos:
NNSA Administrator Thomas D’Agostino presents Dr. Michel McCoy from LLNL with the newly-established NNSA Science and Technology Excellence Award.
Y-12 recently honored six small businesses for their exceptional contributions to Y-12’s missions during Fiscal Year 2011. In addition, two Y-12 employees also were acknowledged for their role as small-business advocates.
During the annual Socioeconomic Programs Awards reception, Y-12 highlighted the valuable role small businesses and entrepreneurs play in Y-12’s transformation from the nation’s 20th century Cold War nuclear weapons complex into a 21st century nuclear security enterprise.
Read more about the Y-12 honorees.
About the photo:
Darrel Kohlhorst, president and general manager of B&W Y-12, at right, and Gary Johnson, president of CG Services Corporation, sign a Mentor-Protégé agreement as his wife and CG Services Corporation Vice President Cindy Johnson looks on at the annual Socioeconomic Programs Awards ceremony held at Y-12’s New Hope Center on July 12. CG Services’ capabilities include environmental restoration, waste management, waste transportation and pollution prevention.
Senior leaders from various agencies are meeting in Kansas City, Mo., this week to take part in Amber Waves 2012, a radiological dispersal device (RDD) exercise series sponsored by DOE and NNSA. Leaders from various counties and federal agencies representing Missouri, Kansas and Iowa are taking part in the incident management table-top exercise. The goal of the exercise is to foster interagency collaboration among federal, state and local organizations. The Federal Radiological Management and Assessment Center, coordinated by DOE/NNSA, is a major player in the exercise.
About the photo:
Dave Bowman, NNSA's director or Office of Emergency Response, (fourth from left) takes part in a session of the Amber Waves 2012 emergency exercise.